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Design of electric heating system for glass melting furnace

₹12500-37500 INR

Closed
Posted about 5 years ago

₹12500-37500 INR

Paid on delivery
Existing Set-up Glass melting furnace with capacity of 5.50 TPD for manufacture of glass marbles with 100 % cullet. Furnace dimension is 3 X 1.5 M Glass Depth 0.55 M Weir wall 400 mm High with distributor 1.5 M X 0.5 M with glass depth of 150 mm. 3 Numbers forehearths from end of distributor typically 500 to 800 mm length till orifice point. Glass depth in forehearths typically 150 mm. Pull on forehearths between 1.5 to 2.5 TPD. Entire furnace, distributor and forehearths are all heated by one single Furnace Oil burner approx 1200 liters per day. To maintain the glass temperature at orifice point at the lowest forehearth temperature the oil burner is adjusted. This has the downside that even if melting is good, even if gob temperature in 2 forehearths is good the oil has to be increased to maintain the forehearth gob temperature where temperature is lowest. What is needed: One solution for the above problem appears to be electric heating in the forehearths for fine temperature control of the glass. Rough calculations indicate that 2 electrodes on each forehearth inserted from the sides on opposite walls with an offset of 100 mm could possibly meet our requirement. Expert advice regarding precise placement of the electrodes and design / supply of water cooled electrodes is required. Design and supply of Transformers for control of the power input into the electrodes along with safety requirements is needed. Persons with the desired know how and experience may please respond along with terms and conditions. Further information as required will be supplied
Project ID: 18499282

About the project

5 proposals
Remote project
Active 5 yrs ago

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5 freelancers are bidding on average ₹24,444 INR for this job
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Hello, Greetings of the day, I have gone through the description & found interesting. I have done many project related to mechanical engineering, 3D modelling, product designing, any kind of simulation, MATLAB, design analysis. I am a standard member here and a full time freelancer, so you can contact me anytime. to brief about me: I am mechanical design engineer by profession and graduate in mechanical engineering with PG in CAD/CAM, ANSYS & Solidworks. I can perform almost all kind of simulation like CFD, FEA, structural analysis etc. I have expertise in many design tools like solidworks, CATIA, ANSYS, 3DMax, Creo MATLAB etc. As i have engineering background with Nine years of industrial experience and very confident about any project related to mechanical engineering field. I have preferred freelancer badge, you can see next to my profile name. You can check my profile and portfolio:- https://www.freelancer.com/u/ashrafshekh.html My bid is negotiable and it depends on the required deliverable. Looking forward to hear from you & feel free to contact me Thanks & regards Ashraf Shaikh
₹27,777 INR in 10 days
4.9 (20 reviews)
5.9
5.9
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A professional engineer can take care ......................................................................................................................
₹12,500 INR in 10 days
4.3 (63 reviews)
6.0
6.0
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I am an electronic specialized in mechatronic and plc programming .I worked in that for 6years working in two laboratories in my country.I made some time ago a study about what plc were needed to control a glass furnance If you want my services give me a call! I would be glad to work with you
₹27,777 INR in 30 days
4.0 (3 reviews)
1.7
1.7
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I am an electrical engineer, MSC in applied mathematics, MSC in power systems, PHD. Control and automation. I can make your problem at any level, within my proposal, I can offer you additional extras. with 23 years of experience. I can make your proposal with all the details you need. I can improve your proposal, with a mutual agreement. I have worked as heads of automation engineers, processes in several machine design management companies and industrial production plants. other forms of optimization, improving the manufacturing process, etc., we can discuss the details of your needs in the chat. I have already done this type of analysis for this application the matlab, labview, and others. I am interested in your project I can do your project Atte. ING. Luis Moreno
₹37,500 INR in 10 days
5.0 (1 review)
0.6
0.6
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I have built many electric furnaces from scratch, including aluminum/copper casting, iron smelting, glass melting. Water cooled electrode is not needed. FETs instead of transformers for temp control. Relevant Skills and Experience I am an electrical engineer by trade, but maintain a home metal foundry as a hobby/passion. Frequently work with high voltage/power, so I can advise on safety.
₹16,666 INR in 2 days
0.0 (0 reviews)
0.0
0.0

About the client

Flag of INDIA
Visakhapatnam, India
2.6
2
Member since Apr 8, 2018

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