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Blanking process FEA simulation

$30-250 USD

Closed
Posted almost 14 years ago

$30-250 USD

Paid on delivery
The proposed work is to carry out some theoretical and experimental studies on the sheet metal blanking to understand the process of deformation and crack initiation leading to final rupture without any defect and imperfection on the profile of blanked component. The tasks are: i. Modelling of blanking process taking into consideration geometry and material parameters to predict the elasto-plastic deformation mechanism and stresses, the point of crack initiation and final rupture. ii. FEM simulation study for numerical description of the material shearing mechanism in the blanking and punching processes using elasto-plastic constitutive law for damage and crack propagation, taking into consideration the damage models such as Gurson, Lemaitre, Goijaerts, Cockroft and Latham etc. iii. Comparative study of above mentioned damage models using numerical simulation.(if required) iv. It is proposed to study the effect of various parameters such as, - Die punch clearance - Burr height predictions - Damage contour - Blanked profile - Punch force predictions - Von Mises stress contour
Project ID: 676884

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5 proposals
Remote project
Active 14 yrs ago

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5 freelancers are bidding on average $237 USD for this job
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Hi...I have masters degree in FEA in mechanical engineering. I'm using ABAQUS software for FEA. I have know-how and ability to manage your job. Best regards!
$250 USD in 10 days
5.0 (1 review)
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Hi, We are mechanical engineers team from Indonesia. We have substantial experiences in FEM and CFD analysis. Our past project including turbomachinery design and penstock stress analysis. Regards, burniadi
$250 USD in 10 days
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Hi, I am basically a Mechanical engineer, did specialization in press tool design, have experience in metal stamping more than 15 years. I am familiar with fracture theory, both theoritically & practically. I made toolings for material upto 6mm thckness of various grades and have a good tool shop to support the experiments required. Therefore, we can test the effect of various elements ( like punch & die clearance, blank holding force etc.) affecting the shearing edge. I have not done the FEA analysis in this area. But hope to create the model as you have requested. Look forward to work with you in this project. Thanks & regards. Shanmugaraj, R
$250 USD in 5 days
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We have experienced in 1. Finite Element Analysis (FEA) » Generation of FE Mesh • High-quality mesh generation to suit respective analysis. • Solid, Shell and Hybrid meshing. • CFD meshing. • First and Second order Tetra-hedral and Hexa-hedral Meshing. » Structural Analysis • Linear Analysis: To determine the structural stability of the structural components. • Nonlinear Analysis: Analysis incorporating any of the following effects; - Large Deflections - Plasticity - Contact Analysis - Hyper-elasticity for Polymeric and Biological Tissues - Visco-Elastic & Creep - Stress Stiffening • Thermal Analysis: To determine the thermal/heat distribution and effect of temperature on structural components. • Buckling Analysis: To determine Critical buckling load on the structural components. • Modal Analysis: To determine the Mode Shapes and Natural Frequencies of the structural components. • Contact Analysis: To determine the Contact pressure between the two mating surfaces of the structural components. • Dynamic Vibration Analysis: To determine the natural frequencies, Cambell diagram, and Resonance frequency values. • Design Optimization Analysis: Size, Shape and Topology optimization. Re-design of structures to avoid field failures and validate them using FEA. 2. Structural Load Calculations (Hand Calculations) • Buckling Calculations using Euler’s Rule and Hoblit’s Formula. • Thread Analysis. • Thread Shear Calculations. • Flow characteristics evaluations. 3. Computational Fluid Dynamics (CFD) Address fluid flow and thermal problems by solving Navier-Stroke equations using the CFD simulation tools such as ICEM CFD, ANSYS CFX 11.0. • Steady state and Transient • Laminar and Turbulent flow • Compressible and In-Compressible flow • Flow with multiple phases • External (Aerodynamic) air flow • Pressure drop and flow analysis of Isolation Valve • Aerodynamic analysis to calculate lift and drag on aerodynamic bodies • Determination of pressure distributions and local flow patterns 4. Fatigue Analysis (High Cycle Fatigue, Low Cycle Fatigue, Fracture Mechanics) • Fatigue and Durability analysis of Automotive and Aerospace structural components using High Cycle Fatigue (HCF) methodology. • Fatigue and Durability analysis of Automotive and Aerospace structural components using Low Cycle Fatigue (LCF) methodology. • Fatigue and Durability analysis of Automotive and Aerospace structural components using Fracture Mechanics (FM) methodology Design data 500 INR 3D modeling and meshing 3000 INR Hand calculations 4000 INR Analysis results 3000 INR ------------------------------------------------------ Total 10500 INR = $210 ------------------------------------------------------
$210 USD in 7 days
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Hello, I would like to bid on this project. I have a PhD in Mechanical Engineering. My thesis was on rivet forming simulations. I would use ABAQUS/Explicit on this project. Creating the model and parametric study would be ok. Main thing for research would be the material model to be used to get accurate prediction of the blanking process. Some research would be required for that. I would use the following method: Research on the process with material models, Create baseline model in Explicit, Once baseline model is established and ensured is correct use it for parametric study. Thanks, Amar
$225 USD in 14 days
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Flag of INDIA
Pune, India
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Member since Jul 17, 2009

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